RULE BRITANNIA II
Building the Acorn kit - Peter Dunne
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Under the heading 'Rule Britannia',
the February 2003 edition of the Gazette showed two illustrations of Britannia Pacific No 70010
Owen Glendower. This was built by Jeff Davidson from an Acorn kit and represented the loco as
running towards the end of its life when allocated to Carlisle Kingmoor.
I was impressed with the model although I felt there were a number of errors and omissions.
However, it inspired me enough to purchase the kit and have a go myself. Having examined the kit and a
finished example at the Halifax exhibition in 2004, I decided that at £165 it was good value for money
and would produce a model that would meet my requirements. It was my intention to also model No 70010 but
as running in about 1957, and the recent book by Richard Derry on the Britannia Pacifics provided excellent
information as to its condition in this period.
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I purchased the kit via mail order as one of Acorn's
flat-packed economy varieties and it arrived in an A4 size plastic bag inside a well-padded envelope.
It follows the normal format for etched kits in that the loco chassis, valvegear and tender chassis are
etched in nickel silver with the loco and tender bodies in etched brass. Detail castings are a mixture of
cast whitemetal and brass. The quality of these is variable but in the main they are usable, albeit with some
fettling. Various nuts and bolts, valve gear rivets, brass handrail knobs and brass wire are also included.
The instructions, which Jim Harris provided separately, are very basic and take the form of a series of
photographs taken during the construction of the prototype kit, along with suitable text and diagrams of
the etchings to aid identification of the parts. To be fair to Jim, he does state that the kit is a set of
parts designed so that he can "speedily build running models at a fair price", and as such the overall
presentation of the model is not up to his normal standard for his boxed kits. That said I found the
instructions more than adequate for my needs.
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Loco chassis
I began construction with the loco chassis. The main frames were erected using the etched spacers supplied,
but I did not fit the cylinders as per the instructions. The kit is designed for the cylinders and valve gear
to be soldered permanently to the chassis. This to me is very bad practice, as it prevents subsequent removal
of the front driving wheels. First, I soldered up the cylinders which are formed from a front and back plate
(which double as frame spacers in the original design) and wrappers that must be fitted around them.
The wrappers include the circular inspection panels, and care must be taken to ensure these are in the right
position otherwise the vertical covers at the top of the cylinders will not butt up against the inside edge of
the footplate valances as they should. I then fabricated a stretcher that I attached to the rear cylinder plate.
To this I soldered two additional stretchers to which the slidebar and motion brackets were attached.
Once the cylinders, stretcher, slidebar and motion brackets were soldered together, the slidebars, crosshead
and valvegear were assembled off the model. An additional frame spacer was required to enable this unit to
be screwed to the chassis and also to maintain the integrity of the frames when the unit is removed.
The cast whitemetal lubricators were glued to the top of the slidebar bracket and the drive rods made from
nickel silver wire.
Another modification I made was to the slidebars. These are incorrect in that they have four retaining bolts
depicted at both ends, top and bottom. On the prototype, there are only two at each end (on the top) and the
lower slidebars are chamfered at each end. I therefore modified the slidebars to this profile. Although not
prototypical, I added a length of brass rod between the slidebars and cylinder backplate to improve the rigidity.
It is barely visible.
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The chassis is designed for rigid construction although provision is made for
compensation via half-etch lines around the bearing holes. No parts are provided for compensation.
My preferred option is to make the centre axle bearing 'float' by elongating the axle bush holes (slightly
up and down) and springing the bearings.
Coupling rods are the usual laminates in nickel silver and are designed to pivot on the centre crankpin.
I preferred to modify the construction to allow them to articulate via the joint behind the centre crankpin,
as per the prototype. With the chassis fully erected and the wheels and rods fitted, I found that all ran
sweetly with only minor tweaking needed. One criticism I would make with regard to the valve gear holes
(and some of the other etched holes in this kit) is that the holes are too large, resulting in a sloppy fit;
they could have been etched smaller to allow for reaming out.
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The next area where I departed from the instructions was
with the rear of the frames under the firebox and cab. The frame extensions under the firebox and cab are
separate from the chassis and are designed to be soldered on to the underside of the loco body. I modified
the construction so that the frame extensions were soldered on to the rear of the main frames, as on the
prototype, with a dummy dragbox soldered at the rear. Ultimately. the location of the body on the chassis
was accommodated via an extra spacer ahead of the cylinders and a spacer between the rear frames, with
screws passing through into captive nuts soldered into the smokebox and the bottom of the firebox respectively.
The kit provides both cast whitemetal and etched spring detail for the loco chassis. I opted for the
etched variety and soldered a support bracket from the sandpipes to the spring hangers with some flat brass
strip to give rigidity to these otherwise vulnerable items.
| I was not happy with the design of the rear pony truck in that, if built as described in
the instructions, it precludes the removal of the wheels once fitted. I chose to make an inner chassis for
the wheels screwed in via a plate soldered to the bottom of the pony truck frame. In this, I followed the
method used by DJH on their kit. |
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The pony truck was fixed to the chassis via a spacer between the frames
behind the rear driving wheels. The pick-ups for the rear wheels are also screwed to this spacer.
| The bogie was constructed more or less as per the instructions. However, the axlebox
guides present on the prototype are not supplied and I used some Slater's horn block bushes to represent
these. The bogie has a spring on the retaining screw to give some pressure to increase track holding. |
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For the brake rigging, the kit provided whitemetal cast hangers, crossbeams and pull rods. I found that
the cast hangers did not line up with the wheels so I opted for the etched hangers and shoes also included.
I made the crossbeams and pull rods from brass rod. There are no location holes in the frames for the brake
hangers and these had to be carefully marked out and drilled. I also had to make the brake hanger brackets
which are not included.
The model was motorised using a Mashima unit with flywheel running through a Slater's gearbox on the
reardriving axle. A slot is required to the underside of the boiler above the rear drivers to accommodate
this set up. This is only slightly visible when completed. Conventional wiper pick-ups were utilised using
PCB and phosphor bronze wire acting on the backs of all driving wheels.
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Loco body
I usually begin construction of the loco body once the chassis is advanced to the stage where the wheels
are on and the motor in place. This allows for any clearance problems to be highlighted and a solution
found at an early stage.
Construction of the body began with the footplate, which requires folding at the sides to produce the
valances, and at the front to produce the sloping drop plate and lower footplate. Next the cab, which is
a one-piece etching for the bottom, front, sides and lower part of the roof, needs folding on half-etch
lines. The riveting was punched out and the window beading applied in the flat. This unit was then soldered
to the rear of the footplate. The angled cab front plates were then fitted again after rivet detail and
window beading applied and finally the roof. The cab floor which includes the extended footplate, cab rear
plate and handrail pillars was fitted when the main superstructure was complete.
The smokebox and boiler require rolling although I believe Jim Harris will do this if requested.
In both cases, a piece of scrap etch was used to reinforce the soldered seam. Both units have halfetched
rivet detail that requires punching out in the flat. The most difficult stage of the construction was the
firebox. This is made up of five etchings: left and right sides, left and right fronts and bottom panel.
The difficult part is shaping the curve at the top of each side and the folds on the two front pieces.
What makes the sides more difficult is that the upper and lower firebox is in one piece. When shaped,
these need to be fitted between the cab front and the footplate. The big problem is that the slots in the
rear of the firebox sides are set too low. This prevents the rearward extension of the lower firebox from
being located under the cab. To overcome this, I had to widen the slot, upwards, by about 2mm. Once this
was done, both sides were soldered in place against the front of the cab and the rear of the footplate.
The widened slots in the firebox sides do not show as they are hidden by the deep footplate valance.
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The front pieces for the firebox then require folding and
fitting. I found this quite difficult to get right and I am not entirely satisfied with the result.
The top of the firebox joint was reinforced with a strip of waste etch, and this was extended at the front
to provide strength to the boiler firebox joint.
With the cab and firebox in place the boiler and smokebox were added. Backing plates for the recessed
safety valves, regulator rod and clack valves were fitted to the boiler before soldering to the footplate.
The ashpan was also fitted below the firebox at this stage and I also fabricated from Imm brass strip the
retaining wedges for the firebox bottom plate.
Once the main superstructure was completed detailing could begin. The front shoulders of the firebox are
provided as whitemetal castings. The outer surface of the boiler and the inner surface of the firebox were
tinned with 145°C solder. The whitemetal castings were then fitted with low melt solder. This helps to fill
any gaps and the castings are then filed to shape.
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The whitemetal smoke box front presented a problem in that its diameter is too small
compared to the diameter of the smokebox. Also, the smoke door is too small for the recess in the
smokebox front. To overcome this, I decided to solder a strip of brass around the edge of the smokebox
front and the door. Filing to shape produced the desired result.
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However, I was also unhappy with the quality of the cast detail on the door and decided to file this clean
and make the detail from brass wire and strip. I also fitted a turned brass dart. The chimney which is a
whitemetal casting is quite good in profile but the base is very thin where it fits on to the smokebox.
To strengthen the whole thing up, I soldered a thin tube of brass inside the chimney before fitting it to
the smokebox with low melt solder.
The smoke deflectors are meant to be soldered at the bottom to the footplate and at the top to the smokebox
via the prototypical brackets. I preferred to make the deflectors detachable via a bracket and nut soldered
behind the plates and a screw inserted up through the footplate. This made painting the smokebox and fitting
the nameplates easier. This is not a criticism, just my preference. Incidentally, all three smoke deflector
types as carried by the class are provided in the etchings.
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The rest of the detail castings for the body were quite good but I replaced the whitemetal buffers, vac
and steam pipes with cast brass items. I also discarded the whitemetal cast piping and used copper wire
instead. Three items, which were not included, had to be fabricated from brass. These were the ashpan-operating
lever, the large tap at the bottom of the firebox on the right hand side and the smokebox regulator valve.
I think the last item would have been provided if I had contacted Jim Harris, but I do not believe he does
castings for the tap or the ashpan lever. Significantly, DJH do provide the tap, but not the ashpan lever,
so nobody is perfect. Other items which I fabricated were the front damper door levers on the ashpan, the
whistle manifold and piping, the ducting from the sandboxes to the footplate, the regulator rod support
brackets, the relief valves on the cylinder front covers and the valve and piping on the lower left hand
firebox associated with the operation of the cylinder drain cocks. The cylinder drain cocks were made from
brass handrail knobs and wire, as again they were not included. It should be noted that there are no sandbox
filler lids protruding above the footplate. This is because all the information I have suggests that No 70010
was never fitted with these. It was part of one of the first batches of Standard Class 7s that were built
using flush fitting covers and was never modified. Also No 70010 only had two sandboxes, one over the middle
driving wheels and one towards the rear. The recess in the footplate for the front sandbox lid was therefore
filled in.
As far as cab fittings are concerned, a cast whitemetal backhead is provided along with cast whitemetal
dials. There were no seats or reversing gear. The reversing gear was subsequently provided by Jim Harris,
who now includes it with the kit. The cast backhead was filed clean of all detail except for the fire hole
doors. The detail was then replaced using turned brass dials and other bits fabricated from brass and
copper wire. The cab seats were fabricated from brass and were painted by brush along with the other cab
fittings for fitting after the loco was painted and the cab glazed.
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Another missing item is the linkage under the extended cab floor on the righthand side running towards
the centre of the drag box. This allowed the fireman to operate the lefthand injector from his side of the
cab. Again, I made this from scrap etch and brass rod.
Tender body
The tender was relatively straightforward and will build either a BR1 or BR1A version. The only external
visible difference between the two was the height of the water pick-up dome, the BR1 dome being shorter.
The dome was replaced by a fabricated item in plastic as the whitemetal one supplied is the tall variety
and is also too small in diameter. As with the loco, I replaced the whitemetal buffers, vac and steam pipes
with brass items. I also fabricated the small lubricating box just behind the front steps and used copper
for the piping. I found that the rear ladder needed lowering slightly as it sat up too high and the rear top
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plate needs a couple of mm removing from its front edge to allow the bunker back plate to be in the
correct position. Other than the tender dome, the whitemetal castings for detail parts were good, but
there were no parts for the tender vents. These I fabricated from brass.

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Tender chassis
The tender inner chassis follows the usual format for etched kits in that two side frames are assembled with
etched brass spacers. It is designed for rigid construction but I modified it slightly so that the centre
axle was made to float as in the loco and is sprung. I used the cast whitemetal brake hangers but discarded
the whitemetal brake rigging and used brass rod for strength. This also allowed me to solder the prototypical
frame cross members to the brake rigging instead of the actual frames. This prevents the inner chassis from
being sealed-in for good and allows removal for maintenance. The brass rods that support the cross members
are not visible from normal viewing angles.
When complete, the model was dismantled for painting and finishing. I use a cleanser called Shiny Sinks
together with a scrubbing brush to thoroughly clean all the components before painting. Painting was carried
out using grey car primer as a base followed by satin black for the chassis parts and Land Rover Green for the
main body parts. Black and red areas of the loco and tender body were applied by brush using Humbrol enamels.
Lining and lettering was carried out using Pressfix transfers from the HRMS range and the whole thing was
then given a coat of satin laquer. The plates from Guilplates and were applied with superglue at this stage;
a light weathering was then applied by airbrush to give slightly dirty but well cared for appearance.
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In conclusion, I feel that whilst this kit has some drawbacks and faults in its design there is nothing
wrong that the experienced builder will not be able to overcome. With a knowledge of the prototype and a
modicum of skill, it is possible to build a well-proportioned and accurate model of the BR Standard Class 7.
It is not the easiest kit I have ever built, but when you take into account the low cost compared to other
currently available kits, then I believe the extra effort required to build it is worthwhile and the kit is
excellent value for money.
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